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Crepe


Crepe is primarily used in outside modifications and in diabetic/arthritic protection for insensitivity and hypersensitivity.

Durometer: 55 Shore A

Molding Temperature: 275º - 300º F for 4-5 minutes

Grindable: Yes
Orthotic Products — Crepe in Dallas, TX

EFM


EFM™, which stands for Extra Firm Material is a 70 durometer, heat moldable EVA. It is grindable, and is the highest source of rigidity for orthoses, short of plastic. Use EFM™ for the bottom-most, arch filler of foot orthoses. It works equally well as a mid-sole or split-sole wedge.

Durometer: 75 Shore A

Molding Temperature: 275°-300° F 4-5 min.

Grindable: YES

Available Colors: Black
Prosthetic Products — EFM in Dallas, TX

Laminates


Material Laminates offer some distinct advantages over single layer materials. A characteristic, which is poor in one material, may be offset by the same characteristic which is strong in another material. Laminating two such materials together, or otherwise using them in conjunction, produces a better functioning material. Materials used in this manner possess all of the good qualities and reduce the weaker qualities of its’ components.

Bi-Laminates:

1/8" P-Cell + 1/16" Urethane
1/8" P-Cell + 1/8" Urethane
1/4" P-Cell + 1/8" Urethane
1/8" Plastazote + 1/16" Urethane
1/8" Plastazote + 1/8" Urethane
1/4" Plastazote + 1/8" Urethane
1/8" P-Cell + 1/4 Blue Puff

Tri-Laminates

1/8" P-Cell + 1/16" Urethane + 1/8" Blue Puff
1/8" P-Cell + 1/16" Urethane + 1/4" Blue Puff
1/4" P-Cell + 1/16" Urethane + 1/8" Blue Puff
1/8" P-Cell + 1/8" Urethane + 1/8" Blue Puff

1/8" Plastazote + 1/16" Urethane + 1/8" Blue Puff
1/8" Plastazote + 1/16" Urethane + 1/4" Blue Puff
1/4" Plastazote + 1/16" Urethane + 1/8" Blue Puff
1/8" Plastazote + 1/8" Urethane + 1/8" Blue Puff

1/16" Pink Puff + 1/16" Urethane + 1/8" Pink Puff
1/16" BBA Puff* + 1/16" Urethane + 1/8" BBA Puff
1/16" Blue Puff + 1/16" Urethane + 1/8" Blue Puff
1/16" White Puff + 1/16" Urethane + 1/8" White Puff

1/8" Blue Puff + 1/8" EFM + 1/8" Blue Puff
Plastic Sheets — Bi-Laminates in Dallas, TX
Soft Orthotics — Tri-Laminates in Dallas, TX
Transfer Papers — Laminates in Dallas, TX

P-Cell


P-Cell® is a closed cell EVA foam that is less abrasive than similar products, such as Plastazote® A less abrasive insole can help protect the diabetic. The more abrasive the surface of the material, the more likely the skin will become irritated, which may result in blistering or ulcerations. P-Cell® is a smooth, closed cell product which does not hurt the skin.

Durometer: 20-25 Shore A

Forming Temperature: 225°-275° F 2-3 min.

Grindable: YES

Available Colors: Pink & Black
Orthotic Liners — P-Cell in Dallas, TX

Plastazote


Plastazote® is a closed cell polyethylene that is used in top covers, AFO interfaces, as a base layer in foot orthotics, light posting, as a light weight base layer in orthotics, and for elevations.

Durometer: 20 Shore A (Medium LD45), 35 Shore A (Firm LD70) and 65 Shore A (Rigid HD115)

Forming Temperature:
225º-275º F 2-3 min. (20 dur)
250º-275º F 2-3 min. (35 dur)
275º-300º F 2-3 min. (65 dur)

Grindable Yes

Available Colors: Pink, White, Black, Red, Blue, & Yellow
Orthotic Sleeves — Plastazote in Dallas, TX

Puff/EVA


Microcel Puff® (EVA, Cloud, P-Lite) is an Ethylene Vinyl Acetate (EVA) foam. EVA is a wonderful shock absorber that is heat moldable and has excellent shape retention. It is used for top covers, in foot orthotics, body jacket linings, padding, scaphoid reinforcement, and prosthetic inner linings. 

Durometer: 25 Shore A, 35 Shore A, 55 Shore A, 65 Shore A, & 75 Shore A

Molding Temperature: 250° - 275° F 2-3 min.(25 dur & 35 dur)
275° - 300° F 4-5 min. (55 dur, 65 dur & 75 dur)

Grindable: YES

Available Colors: Light Blue, Blue, Pink, White, Black, Forest Green, Green, Purple, Yellow, Aqua Blue/Black/Aqua, Yellow/Red/Blue/Green, Green/Purple/White, Pink/Purple/White, Red, Brown, Rust, and Sand Camouflage
Orthotics Sleeves — Puff/EVA in Dallas, TX
Dallas — Puff/EVA Colored Pads in Dallas, TX

Spenco


Spenco® is best for shock absorption and reducing friction while improving overall foot comfort. Popular for athletics, but great in all shoes.

Available sizes/colors: 1/16x42x48 Blue & Black; 5/32x42x48 Blue  
Prosthetic Supply — Spenco in Dallas, TX

Urethane


Cellular Urethane, also known as PPT and Poron™, is a high-density, open cell foam that offers excellent compression abilities and will retain its' shape after repeated stress. Its primary uses are for central core of foot orthotics, plugs, and reliefs.

Durometer: 15 Shore A
Molding Temperature: No
Grindable: YES
Available Colors: Blue, Patina & Tan
Orthotics Product — Urethane in Dallas, TX

Volara


Volara®, also known as Aliplast, is a soft density, close cell, cross-linked polyethylene foam padding material. It is used as a lining for body jackets and lower extremity orthoses, including cushioning for orthotics.

Durometer: 23 Shore A
Sizes: 1/16, 1/8, 3/16, & 1/4
Molding Temperature: 300° F 3 min.
Grindable: Yes
Available Colors: White & Black

Volara®10 is effective for foot orthotics and splint shells.
Size: 1/8
Available Colors: White
Holding Temperature: 250º - 325º
Density: 10 pounds/cubic foot
Service temperature: -110º to +200º

Volara® XPE is the firmest grade of Aliplast and is suitable for posting orthoses.
Sizes: 1/4
Durometer: 70 shore A
Available Colors: Ivory/off White

Volara® 12 A
Sizes: 1/8
Available Colors:  
Prosthetics Product — White Volara in Dallas, TX
Plastic Sheet — Silver Volara in Dallas, TX

X-Static LineD Materials


X-Static® lined materials have a natural layer of pure silver permanently bonded to them. Because silver is the world’s most effective anti-microbial and thermally conductive element, X-Static® delivers unparalleled anti-odor, thermodynamic and anti-microbial properties. Materials lined with X-Static® are perfect for custom insoles, crow walkers, back braces, prosthetics, or anywhere the body comes into contact with an orthopedic product.

Materials adhered to: Impression Puff, Poron/Urathane and Neoprene.

Sizes: 1/16 & 1/8
Soft Orthotic — X-Static Line Material in Dallas, TX
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